NCZ5 Series
3 IN 1 NCZ Series Three Section Uncoiler / Leveler / Feeder Series
Solutions
AI IndustryDisplay Panel IndustryElectronics IndustryMedical IndustryHome Appliance IndustryHardware Industry
The 3 IN 1 NCZ machine is a high-efficiency integrated system that combines feeding, leveling, and cutting functions into a single unit, specifically designed for metal processing production lines. It automates material handling and is suitable for various metals such as steel, aluminum, and stainless steel.
Features
- New concept and design reduces space requirements.
- The unique 3 sections leveling design for solving the high flatness and leveling stability of material requirement.
- Flip – Top leveler head device for easy maintenance operation.
- High rigidity mechanical structure design and work with Mitsubishi servo control system to ensure the feeding accuracy.
- Friendly operation by adopting Human Machine Interface control system.
- Auto feed monitoring function which can be a safety operation when the unit interlock with press stamping operation.
- Feeder rolls and straightener rolls have undergone special heat treatment of HRC 60° for high precision leveling, rolls surface chromium-plating and then ground, high hardness, high wear-resistant characteristic and long service life cycle.
- Uncoiler hydraulic expansion design makes the job more efficiently.
- Collocation twin type uncoiler and coil car, save loading coil time increase efficiency.
Specifications
NCZ5 Series for 1.0 ~ 5.0 mm
| Model | NCZ5-300 | NCZ5-400 | NCZ5-500 | NCZ5-600 | NCZ5-700 | NCZ5-800 | NCZ5-900 | NCZ5-1000 | |
|---|---|---|---|---|---|---|---|---|---|
| Width of Material | mm | 300 | 400 | 500 | 600 | 700 | 800 | 900 | 1000 |
| Thickness of Material | mm | 1.0 ~ 5.0 | 1.0 ~ 5.0 | 1.0 ~ 5.0 | 1.0 ~ 5.0 | 1.0 ~ 5.0 | 1.0 ~ 5.0 | 1.0 ~ 5.0 | 1.0 ~ 5.0 |
| Feed Roll | mm | 132 x 2 pcs | 132 x 2 pcs | 132 x 2 pcs | 132 x 2 pcs | 132 x 2 pcs | 132 x 2 pcs | 132 x 2 pcs | 132 x 2 pcs |
| Work Roll | mm | 84 x 17 pcs | 84 x 17 pcs | 84 x 17 pcs | 96 x 17 pcs | 96 x 17 pcs | 96 x 17 pcs | 114 x 17 pcs | 114 x 17 pcs |
| Work Roll Arrangement | 1ˢᵗ Section:Upper 2 / Lower 1, 2ⁿᵈ Section: Upeer 2 / Lower 3, 3ʳᵈ Section:Upper 5 / Lower 4 | 1ˢᵗ Section:Upper 2 / Lower 1, 2ⁿᵈ Section: Upeer 2 / Lower 3, 3ʳᵈ Section:Upper 5 / Lower 4 | 1ˢᵗ Section:Upper 2 / Lower 1, 2ⁿᵈ Section: Upeer 2 / Lower 3, 3ʳᵈ Section:Upper 5 / Lower 4 | 1ˢᵗ Section:Upper 2 / Lower 1, 2ⁿᵈ Section: Upeer 2 / Lower 3, 3ʳᵈ Section:Upper 5 / Lower 4 | 1ˢᵗ Section:Upper 2 / Lower 1, 2ⁿᵈ Section: Upeer 2 / Lower 3, 3ʳᵈ Section:Upper 5 / Lower 4 | 1ˢᵗ Section:Upper 2 / Lower 1, 2ⁿᵈ Section: Upeer 2 / Lower 3, 3ʳᵈ Section:Upper 5 / Lower 4 | 1ˢᵗ Section:Upper 2 / Lower 1, 2ⁿᵈ Section: Upeer 2 / Lower 3, 3ʳᵈ Section:Upper 5 / Lower 4 | 1ˢᵗ Section:Upper 2 / Lower 1, 2ⁿᵈ Section: Upeer 2 / Lower 3, 3ʳᵈ Section:Upper 5 / Lower 4 | |
| Main Servo Motor | kW | 5.0 | 5.0 | 5.0 | 7.0 | 7.0 | 7.0 | 11.0 | 11.0 |
| Air Supply | kg/cm² | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 |
| P. L. H Adjustment | mm | Cust. Demand High ±100 | Cust. Demand High ±100 | Cust. Demand High ±100 | Cust. Demand High ±100 | Cust. Demand High ±100 | Cust. Demand High ±100 | Cust. Demand High ±100 | Cust. Demand High ±100 |
Uncoiler Specifications
| Width of Material | mm | 300 | 400 | 500 | 600 | 700 | 800 | 900 | 1000 |
|---|---|---|---|---|---|---|---|---|---|
| Max. Coil Weight | kg | 1500 | 2000 | 2000 | 3000 | 3000 | 5000 | 5000 | 5000 |
| Coil I. D. | mm | Ø450 ~ 520 | Ø450 ~ 520 | Ø450 ~ 520 | Ø450 ~ 520 | Ø480 ~ 520 | Ø480 ~ 520 | Ø480 ~ 520 | Ø480 ~ 520 |
| Max. Coil O. D. | mm | Ø1200 or Ø1500 | Ø1200 or Ø1500 | Ø1200 or Ø1500 | Ø1200 or Ø1500 | Ø1200 or Ø1500 | Ø1200 or Ø1500 | Ø1200 or Ø1500 | Ø1200 or Ø1500 |
| Uncoiler Expansion | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic | |
| Uncoiler Motor | HP | 1 | 2 | 2 | 3 | 3 | 5 | 5 | 5 |
| Uncoiler Inverter | kW | 1.5 | 2.2 | 2.2 | 3.7 | 3.7 | 3.7 | 5.5 | 5.5 |
Specialty
- • Height leveling
- • Height efficiency
- • Feeding accuracy
- • Saving space over 60%
- • Height stability
- • Height precision
- • Standard Accessories:Flip-Top Leveler Head Device
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Flip – Top leveler head device.
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Main menu : Can choose Chinese and English language menu -
Single Mode : For stamting testing run purpose and Single safe mode operation -
Press Mode : Continual operation mode under press control -
NC Mode : Continual operation mode under feeder control -
I/0 MONITORING SCREEN -
ALARM MESSAGE SCREEN
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Material length setting: Applicable for multi-feeding length setting requirment. -
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This function can record feeding length value to save or recall, and it is cooperation with dies number to record memory. -
Accessories
- • Programmable multi – pitch setting with cutting signal output function. (Cutting signal output function is able to control the cutting device.)
- • HMI touch screen control panel.
- • 2 points micro adjustment (Attached with dial gauge)
- • Flip – Top leveler head device.
- • Leveler work rolls air release.
- • Motor drive uncoiler with inverter control.
- • Uncoiler photoelectric sensor control unit.
- • Uncoiler hydraulic mandrel expansion device.
- • Manual coil guide.
- • Snubber arm.
- • Carry over guide.
- • Carry over clamp. (Applicable to NCZ3 above)
- • Peeler.
- • Pre – bender. (Applicable to NCZ3 above)
